PV Module Production Line With Customized Capacity

1. The equipment is driven by servo motor, driven by gear rack, and linear rail guide, accurate and smooth operation;
2. The component carrier suction cup is made of polyurethane material, which will not imprint the glass in the absorption process;
3. The whole machine is equipped with a safety fence, and has the safety protection function;
4. The upper and lower parts of the packing box is convenient and simple for staff operation; 5. The whole machine is equipped with power off and gas break protection;
6. Automatic control of the equipment, requiring no personnel intervention during the operation process;
7. The operation and programming interface is simple and easy to use;
8. Intelligent vision system guides the manipulator to accurate positioning.

1. Automated operation form reduces the artificial glue filling link;
2. Accurate ratio, glue glue integration, to achieve real full automation;
3. Stir well to avoid the waste caused by artificial glue;
4. Servo drive, high glue f仆ling accuracy;
5. Computer programming and control, with a high degree of intelligence, simple and easy to operate.

Here's why customizing a PV module production line's capacity is essential:

Match Market Demand: You need a line that produces enough panels to meet your target market's demand without overproducing and creating excess inventory.

Control Investment Costs: Customization allows you to choose equipment and technology that fits your budget. A higher capacity line typically requires a higher investment.

Optimize Production Efficiency: A customized line can be designed for the specific panel type you plan to produce and optimize material flow and automation, reducing waste and labor costs.

Flexibility for Growth: You might start with a smaller line and design it to be easily expandable as demand increases.

Future-Proofing: You can choose technology that is adaptable to future trends in solar cell technology and panel design.

Specific Product Type: Customization might be necessary to produce non-standard size panels, bifacial modules, or those using specific cell types.

Production Line Capacity: The production line has a capacity range of 50MW to 500MW per year.

Power Supply Requirements: The equipment operates on a 380V power supply using a three-phase, five-wire system. Specific power demands for each unit can be found in their respective equipment parameters. A separate power line configuration will be provided by our company.

Compressed Air Requirements: The equipment requires compressed air at a pressure of 0.6-0.8MPa, which must be dry, clean, and meet the standards for automated production lines. The air should have a dust particle count ≤ 1µm, a water dew point ≤ -40°C, and oil (including vapor) levels ≤ 0.1mg/m³.

Air Cleanliness in the Factory: The factory air must maintain a cleanliness level of no less than 300,000 (ISO Class 8).

Conveyor Speed: The conveyor's cycle time must be under 22 seconds, which is adequate to support a production capacity of 500MW per year. The system utilizes variable frequency drive (VFD) control, with the main frequency set to 30Hz, and an adjustable speed range of 0-50Hz (specific speeds can be found in the equipment parameters for each unit).

External Dimensions of Conveyor Line: The equipment is non-standard, and the final layout diagram will be provided by Edobo Solar.

Assembly Line Height and Adjustment Range: There may be height differences between individual equipment and the conveyor unit. For specific external dimensions, please refer to the technical parameters of the individual equipment. The standard height of the conveyor unit is typically 950mm ± 30mm.

Adjustable Range of Conveyor: The operational range of the conveyor line and equipment can be adjusted for components with lengths between 1650mm and 2600mm and widths between 950mm and 1500mm, supporting various lamination methods for transporting components.

Conveyor Line Smoothness: The conveyor line should operate smoothly, with any offsets not exceeding 10mm.

Component Failure Rate: When the equipment is functioning properly, the component failure rate attributed to the equipment or conveyor line is less than 1 in 1000.

Noise Level: The noise level during equipment operation should not exceed 72dBA, excluding noise from compression pumps.

1. The cell adopts CCD visual positioning, which has the advan­tages of high accuracy and stability;
2. The equipment can automatically receive, automatically layout and automatically export components, and layout is accurate positioning;
3. The suction cup is made of imported silicone material, which will not leave a mark on the surface of the battery;
4. Adopt the three-axis mechanical motion mode (rotating 180°);
5. The lateral movement adopts linear motor module, which has the advantages of fast movement speed, high repeated position­ing accuracy and stable performance, save the overall beat time;
6. Long and short edge change adjustment adopts quick locking mechanism, adjustment quickly, simple, convenient and reliable;

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